Restoring a Stanley No. 150 – Pt 1

Over the past couple of weeks I’ve gotten the itch to purchase a miter box. I do have a shop made one but I’m not happy with it. Yes, I could make another one and take more time in the construction of it but I really don’t want to. So while the weather has been crappy lately (winter storm Leon), I spent a good amount of time on eBay searching for a model that caught my attention. There were some decent deals I came across; some with saws, some without but nothing really caught my attention.

I came across a Miller Falls Acme Langdon miter box without a saw. The price was decent and looked in fair shape so I began looking for a saw to go with. There was nothing that really stood out to me in the vintage market at the time so I headed over to Bad Axe Tool Works to check out Mark’s 20” Miter Saw. It was on his page that I came across the Stanley No. 150. It immediately caught my eye. The size and look of it called my name. I read his take on the 150 compared to the larger boxes such as the Miller Falls I was currently looking at and made my mind that I would get the Stanley.

There was only one problem; none on eBay. I headed over to Jim Bode Tools; none. I didn’t give up though. After a couple of days I finally came across a fair looking No. 150 and placed my max bid. To my surprise I won the auction and about $10 under my max bid. Not even a week later I had the Stanley in my possession.

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Upon my initial inspection everything was in working order. There was some surface rust but there seemed to be no pitting or chips at all. I began to disassemble it and it all came apart with ease.

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The first thing I wanted to do was take care of all the rust on the smaller components. The wife needed a new battery in the minivan so I headed over to Auto Zone and picked up some Evaporust while I was there. I initially put everything in an ammo can but transferred it all into a small container for easier submerging.

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I let everything soak about 36 hours only because I had put it in the night before I had a 24 hour duty. I was finally able to get to it after I crashed a few hours when I got home and I was pleased with the results. After a wipe down and letting them dry a bit I put everything in a zip lock and set aside. Time to turn attention to the elsewhere.

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I decided to handle the larger cast iron parts of the miter box differently. I figured I head back to the auto store and try some naval jelly. Something I could wipe on, let sit, and hopefully wipe away the rust and grime. Maybe I didn’t prep it well enough but after the recommended 10 min, it wasn’t doing much. I didn’t want to give up just yet so I figured I’d wrap in in some plastic wrap and let sit over night.

IMG_6800I’m not lucky enough to own a sand blaster but I am lucky enough to have one at work. I brought it to work and took it out of the plastic wrap and give it a thorough wipe down. Results were not as good as I had hoped but they were a start.

IMG_0042However, some time in the sand blaster and I was finally seeing the results I wanted.

IMG_0043After I put all the parts I wanted through I prepped for paint. I know the manual states that they are treated with a special japan rust-resistant finish but I’m not trying to restore it to its original state; I just wanted a functional miter box that looked good. I decided to go with Rustoleum hammered black spray paint. Why? I just thought it would look better and it was a pretty good choice if you ask me.IMG_6810

IMG_6811This was only the first coat and you can see how the Evaporust cleaned the smaller fasteners as well. I left my paint at work but cleaned things up a little and prepped for the second coat. Tomorrow I will take it back in to work and add one, maybe two more coats.

Other than the paint I need to finish the thumb screws and get a new board to attach to the bottom. I’m hoping by Friday to have everything assembled and ready to use so stay tuned!